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| Category | Example Parts | Key Function |
|---|---|---|
| Insulation & Safety | Slot Liners, End Caps, Phase Insulation, Bobbins | Prevent electrical short circuits within the motor windings. |
| Thermal Management | Cooling Fans, Impellers | Circulate air to dissipate heat and prevent motor overheating. |
| Power Transmission | Gears, Pinions, Couplings, Drive Sprockets | Transmit torque from the motor shaft to the driven load. |
| Structural & Support | Brush Holders, End Bells, Sensor Housings, Connectors | Precisely hold and align other components like carbon brushes, bearings, and sensors. |
| Sealing & Protection | Covers, Gaskets, Seals | Keep out contaminants like dust and moisture. |
Key Performance Factors
Heat Resistance: Must withstand the motor's operating temperature (e.g., Class B: 130°C, Class F: 155°C, Class H: 180°C).
Dielectric Strength: Critical for insulators to prevent electrical breakdown.
Dimensional Stability & Creep Resistance: The part must not warp or deform over time under mechanical stress (e.g., a press-fit gear on a shaft).
Chemical Resistance: Resistance to oils, lubricants, and cleaning agents.
Flammability Rating: Often requires a UL94 V-0 rating for safety.
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