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Wall Thickness: Uniformity is critical for injection molding (typically 2-4mm).
Draft Angles: Essential for ejecting parts from a mold (usually 1-3° per side).
Ribs & Bosses: For adding strength and mounting points for PCBs/screws without thickening walls.
Snap-Fits & Living Hinges: Can reduce part count and assembly time. Material choice is critical.
Surface Finish: Texture (e.g., VDI 3400) hides mold lines and fingerprints. Options for painting, plating, or printing (silkscreen, pad print, laser marking).
IP Rating (Ingress Protection): Specify if you need protection from dust/water (e.g., IP54, IP67). This affects seal design (gasket grooves) and assembly.
EMI/RFI Shielding: Conductive coatings, metalized plastics, or internal metal liners may be required.
Thermal Management: Ventilation slots, internal heat sink mounting, fan placement.
UL/CE Compliance: Material must often meet specific flammability ratings (e.g., UL94 V-0).
Test & Measurement Equipment: Oscilloscopes, signal generators, data loggers.
Medical & Laboratory Devices: Portable monitors, diagnostic tools, lab analyzers.
Industrial Controls: HMI panels, sensor housings, controller units.
Professional Audio/Video: Mixers, interfaces, broadcast equipment.
Military & Aerospace: Ruggedized equipment cases (often to MIL-STD specs).
Consumer Electronics: High-end prototypes, specialized devices.
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